Time is of the essence when you are building cosmetic systems. Trends may be difficult to capture if your chemists get bogged down in the formulation process. And when the current movement is toward convenience and portability, sticks are the go-to structure. But how to deliver hydration and actives in a stable stick? Our chemists have recently applied their extensive experience to solving this conundrum. Their discovery? They found that choosing with the right plan and using water-in-oleogel charts to predict the correct percentages of ingredients points the way to the results you are looking for.

Pick Your Structure, and Choose the Right Wax

Many variations of oils and waxes have been used over the centuries and the early water-in-oil (w/o) formulations used basic mechanical mixing and rudimentary emulsifiers to hold their texture. Over time, the best systems are the ones that sourced their ingredients well. Pond’s, for example, began sourcing their beeswax from Koster Keunen in the early 1900s. The naturally sun-bleached beeswax helped create the famous stable, glossy, bright white cold cream. Yet throughout changes over time, Koster Keunen’s white beeswax remains the glue that keeps Pond’s cold cream together.

We’ve Got a Wax For ThatTM

Koster Keunen scientifically customizes wax for your specific applications,
while significantly improving the world in the process.

The w/o emulsion has given us an amazing array of effective cosmetic formulations, but the current taste for innovation in cosmetic systems is creating the need to add to that historical foundation.

Oleogels Show the Way Forward

Beginning with oleogels in anhydrous systems with a variety of waxes, our chemists posited that there was likely to be a direct correlation between the structural properties of water-in-oleogel (w/og) systems and their oleogel counterparts. The w/og emulsions were, indeed, more stable than their w/o counterparts, because the internal water droplets are stabilized by the more complex gel network.  The experiment is discussed in detail in the Winter issue of The Buzz, where you’ll also find the w/og charts that illuminate their findings. Additionally, our team built a flowchart to clarify and assist the process for formulators who see the benefits of using this process in designing further structured emulsions.

Example Formulations Demonstrate Practicality and Versatility

Natural Soft Balm sets the bar high with a stunning 55% water in a structured water-in-oil emulsion. It is formulated to allow the inclusion of actives, showing the way to deliver the signature ingredients that your brand’s consumers crave. This system offers the novel texture, and a playtime that gives users a pleasant feel when applying the balm all over.

Natural Soft Balm

Formula #: 6/23-421/358-6

Ingredient Trade Name INCI Name %
Phase A
Beeswax Beeswax 5.0
Kester Wax K-24 Lauryl Laurate 9.4
Lipex SheaSolve Shea Butter Ethyl Esters 4.3
Canola Oil Canola Oil 3.4
Jeechem CTG Caprylic/Capric Triglyceride 12.9
Akoline PGPR Polyglyceryl-3 Polyricinoleate 5.0
Phase B
Deionized Water Aqua 55.0
Optiphen Phenoxyethanol, Caprylyl Glycol 0.5
Glycerin Glycerin 3.8
Magnesium Sulfate Magnesium Sulfate 0.7

Our Sunscreen Stick with Cooling Sensation triumphs in the structured water-in-oil category. A true stick texture that offers a chassis capable of including the actives that set each system apart from all others. This sunscreen utilizes Kester Wax K-24, as well, which brings its “instant slip,” adding a cooling feel and non-greasy afterfeel to this convenient and travel-friendly sunscreen system.  

Sunscreen Stick with Cooling Sensation

Formula #: 9/23-451/358/402-5

Ingredient Trade Name INCI Name %
Phase A
Ozokerite 175 Ozokerite Wax 15.0
Kester Wax K-24 Lauryl Laurate 3.0
Purolan IHD Isohexadecane 10.0
Jeechem IPM Isopropyl Myristate 3.0
UV Cut ZnO-68-CG Zinc Oxide, Caprylic/Capric Triglyceride, Polyhydroxystearic Acid 36.8
Abil EM 180 Cetyl PEG/PPG-10/1 Dimethicone 1.5
Kostol PGP Polyglyceryl-3 Stearate, Beheneth-5 2.0
Phase B
Deionized Water Aqua 23.6
Optiphen Phenoxyethanol, Caprylyl Glycol 0.5
Jeechem BUGL Butylene Glycol 3.0
Sodium Chloride Sodium Chloride 0.8
Magnesium Sulfate Magnesium Sulfate 0.8

The many needs of cosmetic systems can seem to be as immiscible as the ingredients they require. Trying to incorporate water and water-soluble actives, and getting it all to coalesce into a stable stick? We can provide a detailed presentation on this water in oleogel technology. Reach out to us and we can schedule an appointment.

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About Koster Keunen

Koster Keunen has been working with wax since 1852 and has used our extensive experience and knowledge base to continuously develop new chemistries. Whether you are developing a new product, or need help with a reformulation or replacement, contact us to learn more about how we source, refine or develop waxes so you can create the perfect formula.